Custom Cosmetic Blister Trays | Beauty Product Packaging Solutions

Looking for unique cosmetic packaging solutions? We specialize in designing and manufacturing customized blister trays that perfectly blend creative aesthetics with product protection. Whether it’s a complex makeup palette or a sophisticated skincare set, our custom packaging can be precisely tailored. From single-product packaging to gift sets, we offer a variety of options to meet your brand needs and help you present your products in their best condition to consumers.

Application areas of Cosmetic component plastic trays

Makeup palette lined with blister tray
skin care products Blister tray
skin care products Blister tray
Makeup brush set blister tray
Shockproof blister tray for hard disk drives
Bulk pallets for lipsticks lip glosses
Inner support plastic tray for clamshell packaging
Facial mask wet wipes blister tray
Custom blister lining for cosmetic gift boxes

Why choose our Cosmetic blister tray ?

Elevated Brand Aesthetics through Custom Design

We offer unparalleled custom design services that transform the blister tray into a core visual element of your packaging. Whether it’s unique geometric shapes, a mirror-like surface finish, or a matching flocked texture/custom color, our trays perfectly complement your cosmetics, significantly boosting your product's perceived value and brand luxury.

Precision Fit to Eliminate Transit Damage

Using high-precision molds and advanced thermoforming, we ensure every cavity perfectly matches your lipsticks, powder compacts, or glass bottles. This precision locking design minimizes shaking and impact, completely mitigating the risk of cosmetics cracking, shifting, or leaking during logistics and transit.

Superior Retail Display and Appeal

Our blister tray designs are engineered to securely present your product at the optimal angle within gift boxes or clamshells. The clear, precise material allows customers to visually inspect the product itself, and the refined layout of custom liners effectively stimulates purchase intent, enhancing retail presence.

Food-Grade / Cosmetic-Grade Material Safety Assurance

We exclusively use high-quality, cosmetic-grade raw materials, such as PET or PS, that comply with FDA or EU standards. The materials are safe, non-toxic, and odorless, ensuring there is no chemical reaction or contamination with the makeup or skincare product, meeting stringent industry quality standards.

Efficient and Eco-Friendly Material Solutions

We provide various sustainable material options, including rPET (recycled PET) and fully recyclable virgin PET. This not only helps your brand fulfill its environmental commitments but also reduces your overall shipping weight and transportation costs due to the tray's lightweight nature.

Seamless Integration with Automated Production Lines

Our trays are meticulously designed to meet the demands of high-speed automated filling and assembly lines in cosmetic factories. The tray dimensions, flatness, and stacking method are highly consistent, ensuring flawless compatibility with your automated equipment (e.g., lipstick fillers, cartoning machines), thereby maximizing production efficiency.

Strong Capacity Guarantee and Rapid Responsiveness

As a manufacturer with multiple advanced production lines, we possess robust capacity and rapid supply chain response capabilities. Whether your order is a small batch custom run or large-scale quarterly procurement, we guarantee stable and on-time delivery, ensuring your new products launch precisely when scheduled.

Professional, One-Stop Packaging Solution

Our service covers the entire process, from 3D product analysis, blister mold design, prototyping to final mass production. We provide expert consultation on material selection, structural optimization, and cost management, offering a complete, worry-free packaging customization experience.

FAQs about Electronic Product Blister Trays

To protect fragile products (e.g., powder compacts or glass bottles), secure set components, and enhance the product’s display and visual appeal within the retail package.

We require your product’s 3D CAD drawings to design the mold, ensuring the tray’s cavity has minimal dimensional tolerance for a perfect fit, which prevents shifting.

Besides standard clear PET, we offer Flocking material, or we can produce PET/PS in custom colors or with a high-gloss finish to match your brand aesthetics.

Yes. We optimize the tray’s edge flatness and stacking consistency to ensure smooth compatibility with high-speed automated filling and assembly processes for semi-finished products like lipsticks and lip glosses.

 Yes, although not directly touching the cosmetic product, we recommend materials like PET or PS that comply with FDA/EU standards to ensure they are non-toxic and odorless, meeting the highest industry hygiene requirements.

The tray cavities are designed with cushioning and raised structures to prevent the powder compacts from directly hitting the bottom or receiving pressure, effectively preventing cracking.

Yes. We actively recommend rPET (recycled PET) material, which is a highly recyclable plastic that helps your brand reduce its carbon footprint and support sustainability.

Absolutely. We support masterbatch customization for PS or PET materials, allowing the tray color to perfectly match your gift box, brand theme, or specific product line colors.

Generally, it takes approximately 10 to 15 working days from design confirmation to the completion of the first prototype sample, depending on the complexity of the design.

We utilize highly automated and standardized production processes and perform continuous in-line quality checks on critical dimensions during mass production to ensure high consistency in the size, thickness, and appearance of all finished trays.

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